Automated MPO MT Polishing Machine

Automated MPO MT Polishing Machine

Revolutionary in improving productivity by 10X than traditional machine
Greatly save labour cost and solve the lack of skill technicians
Proven excellent yield of 2D and 3D endface.

                                                                      

 

Products Description

 

  With the feature of ultra-high density, Optical cable with MTP MPO connectors can make the cabling in data center more tidy, more space-saving, thus considered as the mainstream solution for data centers. After many years' research and development in production processes of MPO/MTP patch cords, we succeed to launch the fully automated MPO polishing machine.

  This equipment aims to provide automated polishing solution of MTP MPO cables for data center cabling. It defines a revolutionary solution of automated fiber polishing.  

 

polishing line1

 

                               (A full polishing line usually consists of 4 or 5 machines, depending on the processing requirements)

 

Why is it revolutionary?

1. Fully automated. 

In traditional way, every polishing step is seperated, it needs skilled technicians to operate the polishing and move from one step to next. In our production line, only 2 ordinary staff are required to upload and unload the fixture, the entire polishing process is set and carried out by the automation system.

 

2. Excellent yield.

By adopting unique trajectory design, the process effectively reduces the overlapping and intersecting parts of the polishing pad, thus improves the yield of the primary end face. And by accurately control the cutting amount, it ensures effective control of the surface geometry parameters (3D) , at a reliable level of ≥95%

 

3. Productivity.

If use the 36 head fixtures, it takes 3 minutes to finish polishing of one plate. Take 10 hours per shift for example, total production output is 7000-7200 heads. To make a comparison, the output is about 8~10 times than the traditional machine. 

                                                        (Comparison of automated polishing line and manual polishing line)

product-1452-936

 

  Technology advantages

 

01. Adopting self-developed polishing platform with independent intellectual property rights.

 

02. The trajectory is mathematically calculated and simulated using software. Compared with foreign polishing equipment, it achieves the minimum repetition and intersection of the fiber polishing trajectory, making it particularly suitable for polishing multi-channel array fibers and compatible with automated sandpaper replacement mechanisms, and the number of jigs has been increased to 36heads .
 
03. The pressurization principle adopts a central pressurization principle similar to DOMAILLE.
 
04. The core team consists of experienced fiber optic connector product process engineers, mechanical engineers, electrical control engineers, and automation architecture engineers. The basic theoretical research team is led by Dr. Wang The master's team is composed of various advanced materials, mechanical research equipment, and professional fluid and motion simulation software in the laboratory. Simulation equipment lays a solid scientific theoretical basis and feasibility data for automation creativity.
 
 

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