Automatic Fiber Polishing Machine To Meet Surging Orders Of MPO MTP Products

 

 

    Phoenix Guangteng is an automation company that specializes in automatic fiber polishing solution. With head office in Shenzhen, Our technology team mainly consists of experienced fiber polishing process engineers, cutting-edge mechanical engineers in automation, electrical engineers, and software engineers. Moreover, we have set up long-term strategical cooperation with universities in conducting reliable equipment simulations throughout the projects.

 

 

 As a technology company, we take innovation as the driving engine, and consider customers' need as the priority. Our vision is to become the most valuable and promising company in the field of automatic fiber polishing, aiming to provide the most perfect and cost-effective fiber polishing solution for AI applications.

 

 This time, Phoenix Guangteng defines a brand new solution of automatic fiber polishing. briefly, there are eight major advantages: 

 

1. Effectively save labor costs

Due to the Highly integrated automation design, one operator is enough to control the entire complex polishing process of MPO connectors. The solution covers the whole traditional steps, namely manual loading, replacing polishing film, downward positioning, polishing, and plate-cleaning. All steps are completed by the automatic machine.

 

2. Automatic replacing of polishing film

Tailor-made scroll type polishing film is adopted in the solution. The scroll can be customized of different meters. In maximum, one scroll film can polish up to 185 plates, with each plate 36 fixtures. That is 6660 MPO connectors in total. After each polishing segment, the scroll will roll out new polishing film to replace the exhausted part. This brings great convenience to procurement of materials, capacity management as well as prevent waste.

 

3.Robot motion platform

The high-precision robotic arm can flexibly move in horizontal and vertical directions, to execute fixed-point clamping of polishing plates, as well as precise placement in the polishing area.

 

4.Intelligent software operation platform

The device system adopts the Windows architecture and controls the entire movement process by the host computer. It can store up to 400 polishing process formulas. When issuing production tasks, the operator can easily click to set in seconds . Meanwhile, this system can connect with the enterprise MES management system to achieve remote visual supervision.

 

5.Cleaning system

This system adopts ultrasonic vibration and air blowing methods to clean. Each polishing area has an independent cleaning pool, and the water in the pools will recycle automatically. The time and frequency of cleaning process can be customized. After water cleaning, air blowing will be the next step to finish.

 

6.Innovative polishing track

Different to traditional polishing machine's mode, this system adopts a 'round and straight 'polishing tracks. This can maximize the use of polishing films, ensuring the consistency in polishing and cutting, and finally guarantee the perfect result of end surface and 3D performance.

 

7.High precision and efficient polishing plates

We breaks the limitations of traditional polishing plate design, and adopt new plates that can clamp 36 MPO connectors at one time. This change helps increase the capacity by 1/3. At the same time, the polishing plate is equipped with improved 'easy to fix' clamps, firmly and accurately fix the connectors during polishing process. The minimum CPK angle fluctuation can be controlled at 0.1 degree.

 

8.Simple and efficient output

With this automatic machine, It only takes 4 minutes to finish one plate. If the machine operates 10 hours per day, it can polish 5000-5500 units. Under the premise of exquisite process and effective management, stable mass output can be achieved even with just 2 working staffs. 

 

Phoenix Guangteng, born for AI, aim to achieve globally in optical communication industry.